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Welding Processes

Light metal, serious welds.

Aluminum welding and repair for boats, trailers, truck bodies, railings, ladders, tanks and fabricated parts, with the prep and filler this metal demands.

  • Process: TIG, or MIG with a spool gun
  • Prep: Remove oxide, clean, preheat thick
  • Filler: Matched to the alloy
Pick the processTry the Welding Process Finder
Aluminum Welding in Nashville, TN by Nashville Welders across Middle Tennessee
Aluminum is not just steel that weighs less.
The overview

What it is, and why it matters.

Aluminum welds differently from steel. It carries a tough oxide layer, conducts heat away quickly and can crack or burn through if handled like steel. Good aluminum work depends on cleaning the oxide, choosing the right alloy filler and controlling heat.

We repair trailers, boat parts, truck bodies and railings in aluminum, using TIG or MIG with a spool gun, and fabricate new parts. Because some aluminum alloys are not weldable, we identify the alloy first and tell you if a weld repair is a good idea.

Why owners choose it

Four things done right.

Alloy identified

We check what it is before welding.

Oxide removed

Prep that lets the weld fuse.

Heat controlled

Avoid burn-through and distortion.

Honest about alloys

We say when welding is not wise.

How it goes

From first call to aluminum welding.

  1. 01

    Identify

    Find the alloy and the damage.

  2. 02

    Prep

    Clean and remove oxide.

  3. 03

    Weld

    Right process and filler.

  4. 04

    Finish

    Clean and inspect the repair.

Where we do it

Aluminum Welding across Middle Tennessee.

We do this work in 28 cities, from downtown Nashville to Franklin, Murfreesboro, Hendersonville and Dickson.

Good questions

Aluminum Welding: common questions

Can all aluminum be welded?

No. Many common alloys weld well, but some high-strength alloys crack when welded. We identify the alloy and tell you honestly whether a weld repair will be reliable.

Why is aluminum welding more expensive?

It needs more prep, specialized equipment and filler, and skill to avoid burn-through. The time and materials make it cost more than similar steel work.

How do I get a price for aluminum welding?

Fill in the form or call or text 615-209-7643, ideally with a photo. We confirm what is involved and send a written price, and larger jobs get a free site visit.

Ready to talk about aluminum welding?

A photo or a free visit, and a written price. A real person calls back, usually the same day.

Free estimate

Let's get the arc lit.

Tell us what broke or what you want built. A real person reads every message and calls back, usually the same day, day or night for emergencies, with straight answers and a written, itemized price.

  • A photo estimate or a free visit: we look at the metal and why it failed
  • Honest advice on repair or replace, and the right process for the metal
  • A written price with labor, materials and scope spelled out
Prefer to talk? Call or text615-209-7643

Your free estimate

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